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PBV11 Bottles Opening Inspection Station

The visual station is plug & play and ideal for bottle opening inspection.
This stand-alone unit can easily integrate with existing production lines, including a mechanical jig fitted to adjust different conveyor heights with a minimal footprint. Automatic adjustments of product’s size and inspected features makes it a perfect choice for fast switching between products.


PBV11 Inspection Features

o          High-resolution camera inspection from top side

o          In-line inspection before packaging and/or filling

o          Max. speed:  2 bottles per second or 7200 bottles/hour

o          Automatic detection of bottle dimensions

o          Top side inspection:

  • Bottle opening measurements: diameter, acircularity
  • Shorts and flashes starting 0.2mm long
  • Opening deformation
  • Spots/dirt on opening


PBV11 User Interface Features

o          Live image display

o          Defects overlay on image

o          History of last 20 inspected bottles

o          Parameters interface for inspection fine-tuning: controlling defect size, sensitivity, camera exposure etc.

o          Camera electronic zoom/focus to adjust different bottle heights

o          Load / save recipe with pre-defined parameters per bottle type

o          Easy calibration for new product – automatic adjustment for different dimensions

o          Multi  privilege levels: Operator, Supervisor and Administrator

o          Password protection for supervisor/administrator levels

o          Built-In-Test (BIT) and diagnostics for easy troubleshooting

o          Zoom-in for detailed view of the product and/or defect

o          Image saving option, based on inspection result


PBV11 System Components:

o          Fully working vision system easily integrating into production line

o          Camera with electronically controlled zoom/focus

o          External ring light illumination

o          Sensors for product detection and rejecting

o          Airflow for contactless products rejecting

o          Timing controller for encoder-based synchronization

o          Light controller for light strobe operation

o          Diagnostic lights

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