In-SPECt-1CVB1

In-line Real-Time Print Inspection System

Unleash the future of AI print inspection with the In-SPECt-1CVB1, featuring advanced OCR (Optical Character Recognition) and OCV (Optical Character Verification) capabilities. This stand-alone station conveys and inspects bottles from their bottom side, ensuring that small product codes or serialization codes (printed directly on the bottle or on a label) are read with unparalleled precision.

Ideal for conquering challenging surfaces such as shiny and curved prints, this system creates a smooth out-of-the-box experience. Inspection is feasible during container manufacturing (before filling) or after filling and packaging.

Performance & Integration

• High Speed: Achieves 14,000 bottles per hour, supporting real-time feeding without limiting production throughput.

• Seamless Integration: Mechanically designed with a small footprint to facilitate easy incorporation into your production floor.

• Adjustable: Offered degrees of freedom allow for easy mechanical integration into existing lines, including adjustments for conveyor height and container width.

Key Advancements & Flexibility

Leveraging unique know-how in Deep Learning, optics, and light architecture, the system provides flexibility on two levels: a short learning curve for a wide range of products, and the ability to compensate for environmental and print variations.

• OCR and OCV Mastery: Excel at reading in the most challenging locations. From shiny to curved surfaces, the system achieves reliable readings that surpass industry standards.

• DPM Expertise: Engineered to handle diverse print formats, including seamless reading of multiple printing types and intricate dot matrix prints (DPM).

• Adaptable to Varied Surfaces: Tackles difficult-to-read surfaces with ease, compensating for humidity, printer distance, and surface texture.

• Defect Detection: Detects characters that are smeared, misprinted, or otherwise unreadable, significantly reducing the chance of recalls.

• Real-Time Feedback: Identify and rectify issues as they occur to reduce downtime and boost overall efficiency.

User Interface Features

The system offers a comprehensive interface designed for operational efficiency and engineering analysis.

• Live Visualization: Live image display with a history of the last 20 inspected bottles.

• Fine-Tuning: Interface for controlling defect size, sensitivity, and camera exposure.

• Recipe Management: Load and save recipes with pre-defined parameters per bottle type.

• Smart Calibration: Easy calibration for new products with automatic adjustment for different dimensions.

• Analysis Tools: Zoom-in capabilities for detailed views of products or defects, plus image saving options based on inspection results.

• Statistics: Display of statistical data to facilitate engineering tasks, track KPIs, and easily source the root cause of failures or exact locations.

• Line Integration: Integrates with machines up or down the line through I/Os (allowing operation only when requested, warning generation, or raising alarms).

• Security & Maintenance: Multiple privilege levels (Operator, Supervisor, Administrator) with password protection, plus Built-In-Test (BIT) and diagnostics for troubleshooting.